Forced Air Flotation Cell for Mineral Processing Plant

• Customization: Available
• Type: Froth Flotation Machine
• Voltage: Multiple Voltages
• Model NO.: XCF/KYF
• Material: Carbon Steel
• Material Feature: Corrosion and Rust Resistance
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: Selectable
• Customized: Customized
• Condition: New
• Function: Flotation Concentration
• Drive Mode: Electric Motor
• Power: Multiple Power
• Application: Mining and Mineral Processing
• Transport Package: Containerized
• Specification: XCF/KYF
• Trademark: HZE
• Origin: China
• HS Code: 8474100000
• Production Capacity: 75 Sets/Year

Product Description

Forced Air Flotation Cell for Mineral Processing Plant


Working Principle
Flotation machine is named as flotation cell and froth flotation concentrator.
When flotation cell is at work, ore slurry all around going through cell bottom is sucked into the interval between impeller and vane from the lower end of the impeller with the rotation of the impeller. Meanwhile, the low-pressure air produced by the blower going into it will go through air distributor in trunnion and impeller chamber. After the full mixture of ore slurry and air in the interval between vanes, they are pushed from all round of upper half part to above and get into whole cell after steady flow and orientation by the stator.
Air bubbles rise to the froth stability area and the froth overflows from overflow weir into froth tank after concentration process. Another portion of ore slurry flows toward the lower part and forms mineralization bubbles again after agitation of impeller, and the rest of ore slurry will flow to the next tank to become tailings eventually.

Features
The structure and property if XCF cells and KYF cells are similar. The difference is that a stator is specially set above the impeller to form a special negative pressure area for automatic suction of ore slurry, but power consumption will be slightly higher.
XCF and KYF cells can be combined together to be as a complete flotation line.

Application
Flotation cell is one of the most commonly used mining equipment, which is widely used in mineral processing and chemical industries. In the production of small scale, medium scale or large scale mineral processing plants, it is generally used as the concentration machine for metal ores of gold, silver, copper, lead, zinc, nickel, manganese, iron, molybdenum, tungsten and others, as well as barite, quartz, graphite, feldspar, fluorspar, etc.



Technical Parameters

Model	Effective Volume (m^3)	Capacity (m^3/min)	Impeller Diameter(mm)	Impeller Speed(r.p.m)	Inflation Pressure (KPa)	Air Inflation Flow   (m^3/m^2.min)	Agitator Power   (kW)	Scraper Power(kW)	Weight(kg)
XCF-1	1	0.2-1	400	358	≥12.6	≤2	5.5	1.1	1200
XCF-2	2	0.4-2	470	305	≥14.7		7.5		1710
XCF-3	3	0.6-3	540	266	≥19.8		11	1.5	2300
XCF-4	4	1.2-4	620	225	≥19.8		15		2720
XCF-8	8	3.0-8	720	175	≥21.6		22		4050
XCF-10	10	4-10	720	192	≥21.6		30		4890
XCF-16	16	4-16	860	160	≥25.5		37		6600
XCF-24	24	4-24	945	166	≥30.4		55		8088
XCF-30	30	8-30	1020	138	≥31		55		13550
XCF-38	38	10-38	1050	141	≥32		75		14979
XCF-40	40	10-40	1050	141	≥32		75		17834
XCF-50	50	10-40	1200	125	≥35		90		21878

 

Model	Effective Volume (m^3)	Capacity (m^3/min)	Impeller Diameter(mm)	Impeller Speed(r.p.m)	Inflation Pressure (KPa )	Air Inflation Flow   (m^3/m^2.min)	Agitator Power   (kW)	Scraper Power (kW)	Weight(kg)
KYF-1	1	0.2-1	340	281	≥12.6	≤2	4	1.1	980
KYF-2	2	0.4-2	410	247	≥14.7		5.5		2010
KYF-3	3	0.6-3	480	219	≥19.8		7.5	1.5	1960
KYF-4	4	1.2-4	550	200	≥19.8		11		2010
KYF-8	8	3.0-8	630	175	≥21.6		15		4060
KYF-10	10	4-10	630	192	≥2106		22		4520
KYF-16	16	4.0-16	740	160	≥25.5		30		5505
KYF-24	24	4.0-24	800	166	≥30.4		37		7600
KYF-30	30	8-30	880	135	≥31		45		13140
KYF-38	38	10-38	880	138	≥32		55		14621
KYF-40	40	10-40	950	135	≥32		55		17569
KYF-50	50	10-40	1030	128	≥35		75		21592

1. What is the main business scope of your company?
HZE is a company with R&D center, design institute, manufacturing factories, installation and commissioning teams. Our customers are in the mining and mineral processing fields. Our major businesses include mineral processing EPC (engineering, procurement and construction), project consultation, engineering design, mineral processing equipment manufacturing, on-site installation, commissioning, staff training, customer project operation management, spare parts supply and technical support. Customers are free to choose any one or any combination of our services.

2. What are the outstanding advantages of your company?
The one-stop service of mineral processing engineering project and equipment is our core competitiveness.
The most important feature that HZE distinguishes itself from other engineering companies, design companies or consulting companies is that we are also an equipment manufacturer with a production plant of 50,000 square meters, and we have complete manufacturing rout and the related equipment.
HZE distinguishes itself from other equipment manufacturers by owning its own R&D center and engineering design institute.
HZE distinguishes itself from many mining machinery enterprises by possessing an expert team with members including not only senior engineers of the company, but also top Chinese technical experts, university professors and researchers.

3. What are the characteristics of your company's 3D design?
HZE not only uses 3D software to design equipment, but also uses 3D software to design process flow, pipeline, steel structure, auxiliary facilities, etc. of the whole mineral processing project. We even use 3D design for equipment packaging, container packing and equipment instructions manual. This greatly improves the quality of equipment and engineering, shortens the construction period, facilitates technical discussion and evaluation, facilitates project management, improves construction safety and reduces project cost.

4.  What are the service features of your company?

1. Customers who whether buy our equipment, or entrust us with EPC, or require us to provide a certain service, cooperate closely with us to carry out specific operations and supervise our implementation throughout the process.
2. HZE will try to understand the basic situation and needs of customers as detailed as possible before the sale, formulate a preliminary plan according to the specific situation of customers, and get unanimous opinions after communications and discussions with customers to determine the plan.
3. We set up customer files for every customer who signed the contract with us and upload them to the Cloud where customers can also get an account and password. Customers can have all the documents, videos and pictures, technology, services, execution, operation, management and control, maintenance and so on related to the business.
4. Whether it is in the process of general contracting, equipment manufacturing or providing some kind of service, we welcome customers to know about our implementation on the spot or through the network, and put forward requirements and opinions.
5. We assist users who have used our products to formulate operation specifications and make suggestions on maintenance plans and spare parts inventories. In addition to routine on-site installation, commissioning and training, during the production period after we handing over equipment to customers for use, we often understand the equipment using situations through the network and provide guidance and training to customer management and operators.
6. For the clients who have just start the mining business, we provide the opportunity of training and practice in China's mines for the clients' employees, until they are skilled in operation and maintenance.